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*KEYWORD *TITLE deep drawing - blankholder contact damping , mesh refinement $ $ LSTC Example $ $ Last Modified: October 14, 1997 $ $ - adaptive meshing $ $ - the binder pushes down on the blank against the die using a *LOAD_RIGID $ for the boundary edge condition $ $ - the punch is moved down onto the blank with a $ *BOUNDARY_PRESCRIBED_MOTION_RIGID $ $ - global damping and contact damping $ $ - time step is controlled with mass scaling $ $ - there are a lot of constrained nodes defined in *NODE (tc,rc) $ $ $ Units: gm, cm, micro-s, 1e7N, Mbar, 1e7N-cm $ $$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$ $ $$$$ Control Ouput $ $$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$ $ $...>....1....>....2....>....3....>....4....>....5....>....6....>....7....>....8 $ *CONTROL_TERMINATION $ endtim endcyc dtmin endneg endmas 700.0 $ *CONTROL_CONTACT $ slsfac rwpnal islchk shlthk penopt thkchg orien .01 0. 2 1 $ usrstr usrfrc nsbcs interm xpene ssthk ecdt tiedprj $ *CONTROL_ENERGY $ hgen rwen slnten rylen 2 2 2 $ *CONTROL_OUTPUT $ npopt neecho nrefup iaccop opifs ipnint ikedit 1 3 $ *CONTROL_SHELL $ wrpang itrist irnxx istupd theory bwc miter 20.0 1 0 1 $ *CONTROL_TIMESTEP $ dtinit scft isdo tslimt dtms lctm erode ms1st 0. 0. 0 0. -0.25 0 0 $ $ *DATABASE_BINARY_D3PLOT $ dt lcdt 40.0 $ *DATABASE_GLSTAT $ dt 1.0 $ *DATABASE_MATSUM $ dt 1.0 $ *DATABASE_RBDOUT $ dt 5.0 $ *DATABASE_RCFORC $ dt 1.0 $ $$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$ $ $$$$ Adaptivity $ $$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$ $ $...>....1....>....2....>....3....>....4....>....5....>....6....>....7....>....8 $ *CONTROL_ADAPTIVE $ adpfreq adptol adpopt maxlvl tbirth tdeath lcadp ioflag 5.0e+0 0.1 2 2 0.0 0.0 0 $ $ *DAMPING_GLOBAL $ lcid valdmp 3 $ *DEFINE_CURVE $ lcid sidr scla sclo offa offo 3 $ abscissa ordinate 0.000E+00 0.000E+00 1.000E+04 0.000E+00 1.001E+04 3.000E+03 2.000E+04 3.000E+03 $ $$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$ $ $$$$ Loading and Boundary Conditions $ $$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$ $ $...>....1....>....2....>....3....>....4....>....5....>....6....>....7....>....8 $ *BOUNDARY_PRESCRIBED_MOTION_RIGID $ pid dof vad lcid sf vid death 1 2 0 1 -1. $ *DEFINE_CURVE $ lcid sidr scla sclo offa offo 1 $ abscissa ordinate 0.000E+00 0.000E+00 1.000E+02 2.912E-03 2.000E+02 5.540E-03 3.000E+02 7.625E-03 4.000E+02 8.963E-03 5.000E+02 9.425E-03 6.000E+02 8.963E-03 7.000E+02 7.625E-03 8.000E+02 5.540E-03 9.000E+02 2.912E-03 1.000E+03 0.000E+00 $ $ From a sheet metal forming example. A blank is hit by a punch, a binder is $ used to hold the blank on its sides. The rigid holder (part 2) is held $ against the blank using a load applied to the cg of the holder. $ $ The direction of the load is in the y-direction (dof=2) but is scaled $ by sf = -1 so that the load is in the correct direction. The load $ is defined by load curve 2. $ $ *LOAD_RIGID_BODY $...>....1....>....2....>....3....>....4....>....5....>....6....>....7....>....8 $ pid dof lcid sf cid m1 m2 m3 2 2 2 -1.0 $ *DEFINE_CURVE $ lcid sidr scla sclo offa offo 2 $ abscissa ordinate 0.000E+00 8.000E-05 1.000E+04 8.000E-05 $ $$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$ $ $$$$ Define Parts and Materials $ $$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$ $ $...>....1....>....2....>....3....>....4....>....5....>....6....>....7....>....8 $ *PART $ pid sid mid eosid hgid grav adpopt punch 1 1 2 0 0 0 0 binder 2 1 2 0 0 0 0 blank 3 1 1 0 0 0 1 die 4 1 2 0 0 0 0 $ $ *MAT_PLASTIC_KINEMATIC $ mid ro e pr sigy etan beta 1 2.700E+00 0.690E+00 3.000E-01 8.180E-04 0.010E+00 1.000E+00 0.000E+00 $ src srp fs 0.000E+00 0.000E+00 $ $ *MAT_RIGID $ mid ro e pr n couple m alias 2 8.450E-00 0.690E+00 3.000E-01 0.000E+00 0.000E+00 0.000E+00 0.000E+00 $ cmo con1 con2 0.000E+00 0.000E+00 $ lco/a1 a2 a3 v1 v2 v3 $ $ *SECTION_SHELL $ sid elform shrf nip propt qr/irid icomp 1 2 1. 5. 0. 0. 0 $ t1 t2 t3 t4 nloc .100 .100 .100 .100 $ $$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$ $ $$$$ Define Contacts - sliding interface definitions $ $$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$ $ $...>....1....>....2....>....3....>....4....>....5....>....6....>....7....>....8 $ $$$$$ contact between blank (slaves) and punch (master) $ *CONTACT_ONE_WAY_SURFACE_TO_SURFACE $ ssid msid sstyp mstyp sboxid mboxid spr mpr 3 1 2 2 0 0 0 0 $ $ fs fd dc vc vdc penchk bt dt .2 .2 0 0 20. 0 0 0 $ $ sfs sfm sst mst sfst sfmt fsf vsf 0 0 0 0 0 0 0 0 $ $ $$$$$ contact between blank (slaves) and binder (master) $ *CONTACT_ONE_WAY_SURFACE_TO_SURFACE 3 2 2 2 0 0 0 0 .2 .2 0 0 20. 0 0 0 0 0 0 0 0 0 0 0 $ $ $$$$$ contact between blank (slaves) and die (master) $ *CONTACT_ONE_WAY_SURFACE_TO_SURFACE 3 4 2 2 0 0 0 0 .2 .2 0 0 20. 0 0 0 0 0 0 0 0 0 0 0 $ $ *SET_PART $ sid 3 $ pid 3 $ *SET_PART 1 1 $ *SET_PART 2 2 $ *SET_PART 4 4 $ $$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$ $ $$$$ Define Nodes and Elements $ $$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$ $ $...>....1....>....2....>....3....>....4....>....5....>....6....>....7....>....8 $ $ *END