Uncoupled Welding linked with binout
This example is based on the welding simulation with solid elements. In this case an uncoupled analysis is performed. Means that first the temperature fields are calculated in a thermal analysis and then mapped to the nodes in a stand-alone structural analysis to calculate the deformations. The binout file from the thermal analysis is referenced as the source of the temperature fields for the mapping with *LOAD_THERMAL_BINOUT in the structure analysis. This feature is available with versions R12.0 or higher.
https://www.dynaexamples.com/thermal/welding-new/uncoupled-binout
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Uncoupled Welding linked with binout
This example is based on the welding simulation with solid elements. In this case an uncoupled analysis is performed. Means that first the temperature fields are calculated in a thermal analysis and then mapped to the nodes in a stand-alone structural analysis to calculate the deformations. The binout file from the thermal analysis is referenced as the source of the temperature fields for the mapping with *LOAD_THERMAL_BINOUT in the structure analysis. This feature is available with versions R12.0 or higher.
*BOUNDARY_CONVECTION_SET *BOUNDARY_RADIATION_SET *BOUNDARY_SPC_SET *BOUNDARY_THERMAL_WELD_TRAJECTORY *CONTACT_AUTOMATIC_SURFACE_TO_SURFACE_MORTAR_ID *CONTACT_AUTOMATIC_SURFACE_TO_SURFACE_MORTAR_THERMAL_ID *CONTACT_TIED_SURFACE_TO_SURFACE_ID *CONTACT_TIED_SURFACE_TO_SURFACE_THERMAL_ID *CONTROL_ACCURACY *CONTROL_IMPLICIT_AUTO *CONTROL_IMPLICIT_GENERAL *CONTROL_IMPLICIT_SOLUTION *CONTROL_SOLUTION *CONTROL_TERMINATION *CONTROL_THERMAL_SOLVER *CONTROL_THERMAL_TIMESTEP *DATABASE_BINARY_D3PLOT *DATABASE_GLSTAT *DATABASE_MATSUM *DATABASE_RCFORC *DATABASE_SPCFORC *DEFINE_CURVE *DEFINE_CURVE_TITLE *ELEMENT_SOLID *END *INCLUDE *INITIAL_TEMPERATURE_SET *KEYWORD_JOBID *LOAD_BODY_Z *LOAD_THERMAL_BINOUT *MAT_CWM_TITLE *MAT_ELASTIC_PLASTIC_THERMAL_TITLE *MAT_THERMAL_CWM_TITLE *MAT_THERMAL_ISOTROPIC *NODE *PART *SECTION_SOLID *SET_NODE_LIST_TITLE *SET_SEGMENT_GENERAL *SET_SEGMENT_TITLE *TITLE
1. Thermal analysis
*KEYWORD_JOBID
thermalstep
$
$=============================CONTROL DEFINITIONS ==============================
$
*TITLE
welding steel parts - uncoupled thermal step
*CONTROL_SOLUTION
$ soln
1
*CONTROL_TERMINATION
$ endtim
99
*CONTROL_ACCURACY
$ osu inn pidosu iacc
1
*CONTROL_THERMAL_SOLVER
$ atype ptype solver
1 1 11
$ msglvl maxitr
0 50
*CONTROL_THERMAL_TIMESTEP
$ ts tip its tmin tmax dtemp tscp lcts
1 1.00 0.2 -902 -901 5000 0.50
*DEFINE_CURVE_TITLE
minimal thermal time step size
$ lcid sidr sfa sfo offa offo dattyp
902 0 1.0 1.0 0.000 0.000 0
$ a1 o1
0.0 0.1
7.0 0.1
10.0 2.0
100.0 5.0
*DEFINE_CURVE_TITLE
maximal thermal time step size
$ lcid sidr sfa sfo offa offo dattyp
901 0 1.0 1.0 0.000 0.000 0
$ a1 o1
0.0 0.25
7.0 0.25
10.0 4.0
100.0 10.0
$================================ OUTPUTDATA ===================================
$
*DATABASE_BINARY_D3PLOT
$ dt
0.01
*DATABASE_TPRINT
$ dt binary
0.01 3
*DATABASE_GLSTAT
$ dt
0.01
*DATABASE_MATSUM
$ dt
0.01
*DATABASE_RCFORC
$ dt
0.01
*DATABASE_SPCFORC
$ dt
0.01
$
$============================== PART DEFINITIONS ===============================
$
*PART
$ title
profile
$ pid secid mid eosid hgid grav adpopt tmid
1 1 1
*PART
$ title
plate
$ pid secid mid eosid hgid grav adpopt tmid
2 1 1
*PART
$ title
weldingseam
3 1 2
$
$============================= SECTION PROPERTIES ==============================
$
*SECTION_SOLID
$ secid elform
1 -2
$
$================== MECHANICAL AND THERMAL MATERIAL PROPERTIES =================
$
*MAT_THERMAL_ISOTROPIC
$ tmid tro tgrlc tgmult tlat hlat
1 7.85e-9
$ hc tc
4.60e8 40.0
*MAT_THERMAL_CWM_TITLE
weld metal
$ tmid tro tgrlc tgmult hdeath tdeath
2 7.85e-9 0 0.0 511e6 0.001
$ lchc lctc tlstart tlend tistart tiend hghost tghost
106 107 -1001 -1000 -2.0 -1.0 511e6 0.001
*DEFINE_CURVE_TITLE
lchc temp dependent specific heat
$ lcid sidr sfa sfo offa offo dattyp
106 0 1.0 1e6 0.000 0.000 0
$ a1 o1
273.0 500
473.0 550
10000 750
*DEFINE_CURVE_TITLE
lctc temp dependent thermal conductivity
$ lcid sidr sfa sfo offa offo dattyp
107 0 1.0 1.0 0.000 0.000 0
$ a1 o1
273.0 15.0
473.0 20.0
10000.0 30.0
$
$=======================NODE/ELEMENT/SET/SEGMENT DEFINTIONS ====================
$
*INCLUDE
05_welding_solid_parts.k
$
$ *SET_NODE_LIST_TITLE nodes_weldingseam_path sid 1
$ *SET_NODE_LIST_TITLE nodes_plate_edge_side1 sid 2
$ *SET_NODE_LIST_TITLE nodes_plate_edge_side2 sid 3
$
$ *SET_SEGMENT_TITLE segments_weldingseam_path sid 1
$ *SET_SEGMENT_TITLE segments_rad_and_conv sid 2
$ *SET_SEGMENT_TITLE segments_weldingseam_contact sid 3
$
*SET_SEGMENT_GENERAL
$ sid
4
$ option e1 e2
part 1 2
$
$=========================== CONTACT DEFINITIONS ===============================
$
*CONTACT_TIED_SURFACE_TO_SURFACE_THERMAL_ID
1,contact_tied
$ ssid msid sstyp mstyp sboxid mboxid spr mpr
3 4 0 0
$ fs fd dc vc vdc penchk bt dt
$ sfs sfm sst mst sfst sfmt fsf vsf
-0.1 -0.1
$ k frad ho lmin lmax ftoslv bc_flg algo
0.026 0.0 50.0 0.5 2.0 0.5 1 0
$ card a
$ card b
$ igap
2
*CONTACT_AUTOMATIC_SURFACE_TO_SURFACE_MORTAR_THERMAL_ID
2,contact_automatic
$ ssid msid sstyp mstyp sboxid mboxid spr mpr
1 2 3 3
$ fs fd dc vc vdc penchk bt dt
$ sfs sfm sst mst sfst sfmt fsf vsf
$ k frad ho lmin lmax ftoslv bc_flg algo
0.026 0.0 1.0 0.5 2 0.5 1 0
$
$================= THERMAL BOUNDARY AND INITIAL CONDITIONS =====================
$
*INITIAL_TEMPERATURE_SET
$ nsid temp loc
0 293.15
*BOUNDARY_THERMAL_WELD_TRAJECTORY
$ pid ptyp nsid1 spd1 nsid2 spd2 ncyc relvel
3 1 1 -301 -1 -301 5
$ iform lcid q lcrot lcmov lclat disc
2 302 5.0e6
$ p1 p2 p3 p4 p5 p6 p7 p8
3.0 2.5 2.0 8.0 0.5 1.0
*DEFINE_CURVE
$ lcid sidr sfa sfo offa offo dattyp
301 0 1.0 1.0 0.000 0.000 0
$ time,temp
0.0,0.0
0.1,6.0
6.9,6.0
7.0,0.0
101.0,0.0
*DEFINE_CURVE
$ lcid sidr sfa sfo offa offo dattyp
302 0 1.0 1.0 0.000 0.000 0
$ time,temp
0.0,0.0
0.1,1.0
6.9,1.0
7.0,0.0
101.0,0.0
*BOUNDARY_CONVECTION_SET
$ ssid
2
$ hlcid hmult tlcid tmult loc
0 0.01 0 293.15
*BOUNDARY_RADIATION_SET
$ ssid type
2 1
$ flcid fmult tlcid tmult loc
03.4022E-11 0 293.15
$
*END
2. Structure analysis
*KEYWORD_ID
structuralstep
$
$=============================CONTROL DEFINITIONS ==============================
$
*TITLE
welding steel parts - solids
*CONTROL_SOLUTION
$ soln
0
*CONTROL_TERMINATION
$ endtim
98
*CONTROL_IMPLICIT_GENERAL
$ imflag dt0 imform nsbs igs cnstn form zero_v
1 0.2 2 1 2 0 0 1
*CONTROL_IMPLICIT_SOLUTION
$ nsolv
12
*CONTROL_IMPLICIT_AUTO
$ iauto iteopt itewin dtmin dtmax
1 11 5 0.01 -901
*CONTROL_ACCURACY
$ osu inn pidosu iacc
1
*DEFINE_CURVE_TITLE
maximal structural time step size
$ lcid sidr sfa sfo offa offo dattyp
901 0 1.0 1.0 0.000 0.000 0
$ a1 o1
0.0 0.25
7.0 0.25
10.0 4.0
100.0 10.0
$
$================================ OUTPUTDATA ===================================
$
*DATABASE_BINARY_D3PLOT
$ dt
0.01
*DATABASE_GLSTAT
$ dt
0.01
*DATABASE_MATSUM
$ dt
0.01
*DATABASE_RCFORC
$ dt
0.01
*DATABASE_SPCFORC
$ dt
0.01
$
$============================== PART DEFINITIONS ===============================
$
*PART
$ title
profile
$ pid secid mid eosid hgid grav adpopt tmid
1 1 1
*PART
$ title
plate
$ pid secid mid eosid hgid grav adpopt tmid
2 1 1
*PART
$ title
weldingseam
$ pid secid mid eosid hgid grav adpopt tmid
3 1 2
$
$============================= SECTION PROPERTIES ==============================
$
*SECTION_SOLID
$ secid elform
1 -2
$
$================== MECHANICAL AND THERMAL MATERIAL PROPERTIES =================
$
*MAT_ELASTIC_PLASTIC_THERMAL_TITLE
steel
$ mid ro
1 7.85e-9
$ t1 t2 t3 t4
273.0 493.0 1273.0 10000.0
$ e1 e2 e3 e4
210000 210000 75000 1000
$ pr1 pr2 pr3 pr4
0.285 0.285 0.3 0.45
$ alpha1 alpha2 alpha3 alpha4
12e-6 12e-6 14e-6 0.0
$ sigy1 sigy2 sigy3 sigy4
435.0 100.0 20 1
$ etan1 etan2 etan3 etan4
1000.0 1000.0 250.0 1
*MAT_CWM_TITLE
weld metal
$ mid ro lcem lcpr lcsy lchr lcat beta
2 7.85e-09 101 102 103 104 105 1.0
$ tastart taebd tlstart tlend eghost pghost aghost
1300 1400 1200 1400 10000.0 0.49 0.0
$ t2phase t1phase
800 500
*DEFINE_CURVE_TITLE
lecm temp dependent youngs modulus
$ lcid sidr sfa sfo offa offo dattyp
101 0 1.0 1.0 0.000 0.000 0
$ a1 o1
273.0 210000
493.0 210000
10000.0 1000
*DEFINE_CURVE_TITLE
lcpr temp dependent poissons ratio
$ lcid sidr sfa sfo offa offo dattyp
102 0 1.0 1.0 0.000 0.000 0
$ a1 o1
273.0 0.30
473.0 0.30
10000.0 0.49
*DEFINE_CURVE_TITLE
lcsy temp dependent yield stress
$ lcid sidr sfa sfo offa offo dattyp
103 0 1.0 1.0 0.000 0.000 0
$ a1 o1
273.0 240
473.0 240
10000.0 5
*DEFINE_CURVE_TITLE
lchr temp dependent hardening modulus
$ lcid sidr sfa sfo offa offo dattyp
104 0 1.0 1.0 0.000 0.000 0
$ a1 o1
273.0 700
473.0 700
10000.0 5
*DEFINE_CURVE_TITLE
lcat temp dependent thermal expansion coefficient
$ lcid sidr sfa sfo offa offo dattyp
105 0 1.0 1.0e-06 0.000 0.000 0
$ a1 o1
273.0 17.00
473.0 17.00
1000.0 22.00
10000.0 0.00
$
$=======================NODE/ELEMENT/SET/SEGMENT DEFINTIONS ====================
$
*INCLUDE
05_welding_solid_parts.k
$
$ *SET_NODE_LIST_TITLE nodes_weldingseam_path sid 1
$ *SET_NODE_LIST_TITLE nodes_plate_edge_side1 sid 2
$ *SET_NODE_LIST_TITLE nodes_plate_edge_side2 sid 3
$
$ *SET_SEGMENT_TITLE segments_weldingseam_path sid 1
$ *SET_SEGMENT_TITLE segments_rad_and_conv sid 2
$ *SET_SEGMENT_TITLE segments_weldingseam_contact sid 3
$
*SET_SEGMENT_GENERAL
$ sid
4
$ option e1 e2
part 1 2
$
$=========================== CONTACT DEFINITIONS ===============================
$
*CONTACT_TIED_SURFACE_TO_SURFACE_ID
1,contact_tied
$ ssid msid sstyp mstyp sboxid mboxid spr mpr
3 4 0 0
$ fs fd dc vc vdc penchk bt dt
$ sfs sfm sst mst sfst sfmt fsf vsf
-0.1 -0.1
$ card a
$ card b
$ igap
2
*CONTACT_AUTOMATIC_SURFACE_TO_SURFACE_MORTAR_ID
2,contact_automatic
$ ssid msid sstyp mstyp sboxid mboxid spr mpr
1 2 3 3
$ fs fd dc vc vdc penchk bt dt
0.3
$ sfs sfm sst mst sfst sfmt fsf vsf
$
$====================== MECHANICAL BOUNDARY CONDITIONS =========================
$
*BOUNDARY_SPC_SET
$ nid/nsid cid dofx dofy dofz dofrx dofry dofrz
2 1 1 1
*BOUNDARY_SPC_SET
$ nid/nsid cid dofx dofy dofz dofrx dofry dofrz
3 1 1 1
*LOAD_BODY_Z
$ lcid sf lciddr xc yc zc cid
201 9.81e3
*DEFINE_CURVE
$ lcid
201
$ time,temp
0.0,1.0
101.0,1.0
*LOAD_THERMAL_BINOUT
$ load the previously calculated temperature fields from the file which is
$ referenced in Card 2 - filename of this keyword ("thermalstep.binout")
$ deftemp
0.0
$ filename
thermalstep.binout
$ startt tsf
0. 1.
$
*END
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1. Thermal analysis |
2. Structural analysis |
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1. Thermal analysis |
2. Structural analysis |
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